A new crane control and estimation laboratory


Figure 1. A new crane laboratory at NTNU, Trondheim.

The construction of the new crane laboratory at NTNU, Trondheim has been finalized. The laboratory features a down-scaled version of a knuckle boom crane, which will be used for testing and developing control and estimation algorithms for offshore operations. The PhD candidate Andrej Cibicik (NTNU), who is responsible for the design and assembly of the laboratory, thinks that the research results will provide significant value for the industry.

– The lab itself was built from scratch, so I had a lot of flexibility to make it as versatile as possible. I decided from the start that we should have industrial control hardware in the loop, so that our implementation schemes can be easily transferred to industrial applications. I think that our group at NTNU has achieved a very good theoretical level in the areas of modeling, control and estimation. The next step is to demonstrate to the industry partners how the equations work in practice.

Today, the safety and feasibility of offshore crane operations depends very much on the skills and experience of the crane operator. With this new laboratory we can test and benchmark different automated control approaches for performing safe crane operations in demanding conditions. Andrej Cibicik is collaborating with his colleagues Aksel Sveier (NTNU), Alexander Meyer Sjøberg (NTNU) and Geir Ole Tysse (NTNU). Professor Olav Egeland (NTNU) is the leader for the working packages WP2 and WP4, he is positive about the collaboration between the PhD candidates.


Figure 2. PhD researchers: (from left to right) Alexander Meyer Sjøberg, Geir Ole Tysse, Aksel Sveier and Andrej Cibicik.

Andrej Cibicik adds:

– We want to study possibilities of damping the sway of the payload at the specific position, as well as possibilities of following trajectories while minimizing the sway of the payload. My own research is mainly focused on modeling and control, but the controller is dependent on measured or estimated systems states. Some of the states are very difficult or even impossible to measure, here a reliable estimation procedure comes into play. Luckily, I have several colleagues working with advanced estimation and filtering.

Aksel Sveier is working on implementation of 3D vision sensors and sensor fusion for offshore applications. He thinks there is a large potential for the technology in the industry.

– My research is focused on estimating and tracking position and orientation of dynamic objects and systems using mainly 3D vision sensor technology. The 3D camera enables us to track virtually any object (or several objects) even in poor lighting conditions. We have already conducted several experiments in the lab where we have tracked the crane load using a 3D camera. Potentially, we can also track other equipment and personnel on the drill floor thanks to the flexibility of this 3D vision system. In addition, the estimation and filtering techniques I use enable sensor fusion with other sensors, such as 2D cameras and IMUs, so we can achieve the robustness that is required in an offshore operation.

Alexander Meyer Sjøberg and Geir Ole Tysse are looking at the alternative solutions for tracking of the crane payload.

– We are looking at the application of 2D vision sensors for object tracking in the context of motion compensation. The 2D cameras are known to be very precise sensors under favourable conditions, however the implementation is challenging for real-life cases. We want to investigate the robustness of the technology on its own and in combination with other sensors. The price of the 2D sensors is relatively low and they can easily be mounted on the crane boom or any suited location on the ship to track the motion of the payload, or the other vessel.

Center leader Geir Hovland welcomes the new lab facility at NTNU. The work done on sensors, sensor fusion, algorithms and the scaled-down knuckle boom crane is highly relevant for the research centre SFI Offshore Mechatronics and it’s industry partners.

GCE NODE Energy Outlook, 2018

Energy-Outlook
From left: Leif Haukom (Chairman SFI Offshore Mechatronics), Anne Grete Ellingsen (CEO of GCE NODE) and Geir Hovland (Centre Leader SFI Offshore Mechatronics)

CEO of GCE NODE, Anne Grete Ellingsen, and her colleagues organised the excellent Energy Outlook in Arendal for the 5th time, see https://gcenode.no/event/energy-outlook-2018

The speakers at the event were:

Terje Søviknes, Norwegian Minister Of Petroleum And Energy
Janne Oddaker And Roger Pedersen, The Federation Of Norwegian Industries/Konkraft
Richard Mallinson Cross-Energy Analyst, Energy Aspects
Astrid Onsum, Head Of Offshore Wind, Aker Solutions
Hildegunn Blindheim, Director, Climate And The Environment, The Norwegian Oil And Gas Association
Steinar Eikaas, Vice President, Business Development Onshore US, Equinor
Nada Ahmed Solution Architect, Kongsberg Digital
Atle Bergfjord, Head Of Public Segment, Capgemi
Odd-Geir Lademo, Research Manager, Materials And Nanotechnology, Sintef
Irene Rummelhoff, Executive Vice President, New Energy Solutions, Equinor

SFI Offshore Mechatronics was represented by the Chairman Leif Haukom, the Centre Leader Geir Hovland and several of the board members.

Outdoor Tests at MHWirth

MHWirth1
Mounting of the sensors at MHWirth.

MHWirth2
Inside the driller’s cabin, from left to right: Joacim Dybedal, Atle Aalerud and Kai Erik Nilsen.

During the week August 13-17 the 3D sensors used in the work-package WP3 Robotics and Autonomy will be running 24/7 in the outdoor testing tower at MHWirth, Dvergsnes, Kristiansand. The goal of the tests is to test the multiple sensor packages in a more realistic environment compared to the lab at the University, as well as to generate a large dataset which could be used by the other partners in the project. Initially, the dataset will be used for sensor calibration and human motion detection.

Two Master students (Kai Erik Nilsen and Wei Zhao) assisted the PhD candidates by building the 3D sensor enclosure and capturing data from outdoor tests during the summer of 2018.

IEEE/ASME Best Paper Award

Award3

The paper “Visual Marker Guided Point Cloud Registration in a Large Multi-Sensor Industrial Robot Cell” by Erind Ujkani, Joacim Dybedal, Atle Aalerud, Knut Berg Kaldestad and Geir Hovland received the Best Applications Paper Award at the IEEE/ASME International Conference on Mechatronic and Embedded Systems and Applications (MESA) in Oulu, Finland, July 2-4.

Photos from the 4th Annual Conference

Award1
Award winners Thomas Meyer and Rune Schlanbusch for submitting innovative idea.

Award2
Award winners Joacim Dybedal and Atle Aalerud for submitting innovative idea.

TSN
Keynote speaker day 1: Hans-Michael Krause, Director Market and Product Management PLC and IoT Systems, Bosch Rexroth, Title of the talk: “OPC UA over TSN in Industrial Automation”

Lunch-Day1
Lunch on Day 1, Campus Grimstad.

Poster1
Poster session, Day 1.

Poster2
Poster session, Day 1.

TOA
WP1-Leader Torben Ole Andersen in deep thought.

xbox
Lasse Schumann (Bosch Rexroth), Sondre Sanden Tørdal (UiA) and Jing Zhou (UiA) testing out the Xbox controller for the vessel-to-vessel-crane experiment.

Poster3
Poster Session, Day 2.

meyer
WP5-Leader Thomas Meyer (Teknova), Condition Monitoring Techniques.

group
SFI Offshore Mechatronics, Group Photo, Day 2.

egeland
WP2 and WP4-Leader, Olav Egeland (NTNU): Motion Compensation and Modeling and Simulation.

cbos
PhD Candidate Shaun Falconer (UiA) presenting his work on fibre ropes using the CBOS machine.

balta
WP6-Leader Baltasar B. Lozano (UiA), Data Analytics, IT Integration and Big Data.

Aske
Keynote Speaker, Day 2, Arnt Aske (GCE NODE) challenging the researchers in SFI Offshore Mechatronics to become more innovative and customer focused.

Aalerud
PhD Candidate Atle Aalerud (UiA) demonstrating his experimental work on 3D point clouds and autonomy.

Ardor/Ignis Hackaton Completed

Ardor-Hackaton

The Ardor/Ignis Hackaton at Scandic Bystranda Hotel in Kristiansand completed successfully on March 22 with participants from UiA, ABB and other guests from abroad. The teacher, Lior Yaffe from Israel, went through some of the key features of the Ardor/Ignis blockchain technology. Perhaps the most interesting feature for the participants was development of server side AddOns using IntelliJ IDEA, a Java-based integrated development environment for developing computer software. In addition, node js was used to interface functionality with an Ardor node.

The entire day was filmed with HD video and several YouTube micro-learning clips will be made available to the public based on this workshop organised by SFI Offshore Mechatronics.

See also https://medium.com/@lyaffe/reflections-on-the-ardor-workshop-1705695a0f45